What measures has Ordinary CNC electric hydraulic servo press brake machine taken to prevent wear and tear on key components of the machine?
The Ordinary CNC electric hydraulic servo press brake machine employs several key measures to minimize wear and tear on its critical components. These preventative measures help extend the machine’s service life, reduce maintenance costs, and ensure reliable performance. Here are some of the steps taken to prevent wear and tear:
Advanced Oil-Electric Hybrid System:
The integration of an oil-electric hybrid system helps optimize energy usage, reducing strain on the machine’s hydraulic system and servo motor. By efficiently managing power, the system minimizes excessive wear on key components, particularly those subject to high loads and stresses.
This system also reduces heat generation, a primary cause of wear in hydraulic systems. Lower operating temperatures mean less thermal stress on parts, including seals, bearings, and hydraulic fluid.
Precision Servo Motor Control:
The machine uses servo motors for precise control over movement, ensuring smoother operations. The servo motor’s closed-loop system adjusts the hydraulic pressure to optimal levels, preventing unnecessary stress on the hydraulic components. This precise control leads to reduced mechanical wear, especially during repeated bending cycles.
Lower stress on moving parts during operations such as bending, returning, and pressure retention translates to less friction and wear on mechanical joints, actuators, and guide rails.
Hydraulic System with Pressure Control:
The closed-loop hydraulic system continuously monitors and adjusts the pressure to prevent over-pressurization, which can cause damage to hydraulic components. This ensures that the cylinders, pumps, and valves are subjected to minimal wear, prolonging their lifespan.
The hydraulic oil used in the system is carefully regulated for temperature and cleanliness. Ensuring optimal oil quality prevents contaminants from damaging components like pumps and valves, while maintaining proper viscosity prevents overloading and internal wear.
Heat Treatment of Frame and Components:
The frame and other key parts of the machine undergo heat treatment processes, such as normalizing and high-frequency vibration stress relief. These treatments enhance the rigidity and durability of the structure, preventing warping or distortion under stress and reducing the likelihood of mechanical fatigue over time.
Wear-Resistant Materials:
Key components, such as tooling surfaces, guide rails, and sliders, are often made from wear-resistant materials or coated with surface hardening treatments. These materials are designed to withstand repetitive stress, reducing wear and extending the operational life of parts that come into direct contact with the workpiece or undergo constant movement.
Smooth, Polished Welding:
The frame's polished and smooth welds prevent stress concentrations that could lead to cracks or early failure. This approach helps in maintaining the structural integrity of the frame, especially in areas subject to constant stress, reducing the risk of wear on the overall machine structure.
Reduced Noise and Vibration:
The machine is designed to operate with low noise and vibration, particularly in key movements such as ram idling and returning. Reducing vibrations helps protect components from long-term fatigue, especially bearings, motors, and hydraulic pumps, which are highly susceptible to vibration-related wear.
Efficient Lubrication Systems:
Automated lubrication systems ensure that moving parts are continuously supplied with the correct amount of lubrication, reducing friction and wear. Regular lubrication minimizes wear on sliding surfaces like guide rails and bearings, and extends their operational life.
Preventive Maintenance Alerts:
Many CNC press brake machines come equipped with monitoring systems that alert operators when maintenance is required, based on operating hours or stress levels. These systems can prevent components from being worn down excessively before repairs or replacements are made.
The Ordinary CNC electric hydraulic servo press brake machine uses a combination of advanced hybrid systems, servo motor control, pressure management, wear-resistant materials, heat-treated components, and optimized lubrication to minimize wear and tear on its key components. These measures help ensure long-term durability, reduce operational downtime, and maintain the machine’s precision and efficiency over time.
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A new generation of oil-electric hybrid technology, energy saving and emission reduction, high efficiency and low heat, and greatly reduced working noise;
