CNC Horizontal Grooving Machine is a kind of equipment used for metal plate processing, mainly used for metal plate notch cutting and planing processing. Equipped with the numerical control system, you can precisely control the trajectory and depth of the tool, to achieve high-precision machining. The workpiece is placed horizontally on the machine tool, and the tool is perpendicular to the surface of the workpiece for processing, making the processing process more stable and the processing quality higher. It can carry out a variety of processing operations such as notch cutting, planing, grooving, etc., which is suitable for plate processing needs of different shapes and sizes. The CNC system realizes automatic processing, improves processing efficiency, and reduces the time and cost of manual operation. Equipped with an intuitive and clear CNC interface, easy to operate, easy to master, can quickly switch and adjust the processing parameters. Suitable for furniture manufacturing, woodworking, building decoration, and other industries, is a common metal sheet processing equipment.
All welded steel frame Integral processing by large floor boring machine ,stress relieved by quenching, with high strength and good stability. |
Adopt Europe hydraulic integrated system Higher frequency response lower failure rate, faster and more stable of machine’s operation. |
Using CNC (numerical control) equipment It can be fully automated for machining; The entire operating system of the machine is a precise combination of electrical and pneumatic components, which is easy to operate, flexible in action, efficient, low-noise, and environmentally friendly. |
The equipment adopts a platform structure The knife holder can process the board by moving horizontally and vertically, ensuring precise slotting depth for each part. |
The equipment adopts the processing technology of four forming knives at the front and back This greatly reduces the amount of iron filings generated during processing, and greatly improves the accuracy compared to traditional five blade machining, as the groove bottom machined by five blades may produce multiple bottom lines. |
The equipment adopts high-speed alloy steel gear racks, large pitch ball screws, and high-precision, silent linear guides The spindle system is driven by a high torque servo motor paired with an imported star reducer. Make the tool holder more stable and efficient in processing workpieces. |
This equipment gantry adopts ultra quiet sliding seats The equipment workbench uses high-strength sheet metal as the base surface, which makes the workbench less prone to wear when processing work pieces. This device has a self planing function. |
The equipment adopts full hydraulic control for material clamping and pressing This has reached a high point in the concept of energy conservation and environmental protection for this machine. |
How does the horizontal configuration of the workpiece in a CNC horizontal grooving machine affect the stability and precision of the machining process?
The horizontal configuration of the workpiece in a CNC horizontal grooving machine plays a significant role in enhancing both the stability and precision of the machining process. Here's how:
Improved Stability
Weight Distribution: When the workpiece is placed horizontally, its weight is evenly distributed across the surface of the machine's worktable. This reduces the likelihood of movement or vibration during machining, especially for larger and heavier plates. Vibration is a common cause of inaccuracies in cutting and grooving, so a stable workpiece is critical for maintaining precision.
Rigid Clamping: The horizontal setup allows for better clamping and securing of the workpiece. The machine can utilize strong clamping mechanisms that ensure the plate remains firmly in place, further preventing any shifting during operations.
Enhanced Precision
Perpendicular Tool Path: In a horizontal grooving machine, the tool operates perpendicularly to the surface of the workpiece. This orientation provides a direct and controlled cutting path, allowing for more accurate depth control and tool trajectory. This ensures consistent cutting angles and groove depths, especially important for applications requiring fine tolerances.
Reduced Tool Deflection: With the workpiece secured in a horizontal position and the tool cutting downward, there is less chance of tool deflection (bending of the tool due to cutting forces), which can be a problem in vertical or other orientations. This results in sharper, cleaner cuts and higher precision, even with difficult materials or complex geometries.
Better Cooling and Chip Removal
The horizontal layout also assists in better chip evacuation (removal of material chips) during the machining process. The chips can fall away naturally due to gravity, preventing them from accumulating around the cutting tool and affecting the cutting quality. This, combined with enhanced cooling, improves cutting efficiency and tool life, while also maintaining machining accuracy.
Suitability for Larger Plates
Horizontal machines are often better suited for processing larger and longer metal plates, as the horizontal alignment helps distribute the weight and avoids the challenges of securing large workpieces vertically. This configuration allows for smoother machining, particularly for heavy industrial applications.
The horizontal configuration directly contributes to a stable setup, minimizing movement and tool deflection, which in turn leads to increased precision and consistent machining quality. The layout is especially beneficial for processing larger metal plates and delivering high-quality cuts in industries where accuracy and repeatability are critical.